SHIELD I™ Redirective Protection Barrier

SHIELD I™ is an Australian-made, water-fillable longitudinal barrier for temporary redirective traffic-barrier systems. Designed for roadworks, lane closures and civil or utility work zones, it provides tested vehicle containment and redirection and connects into continuous runs using galvanised steel joining pins.

UV-Stabilised HDPE.
Proprietary metallocene-based polymer engineered for higher tensile strength, flex modulus and high-impact performance.

MASH TL1 Tested Redirective Containment.
The complete SHIELD I system has been tested to MASH TL1 for containment and redirection at an impact speed of 50 km/h.

APPLICATIONS

Built for real-world protection

SHIELD I is intended for tested vehicle containment and redirection. Where the requirement is only visual delineation, pedestrian guidance or general site separation, another Barrier Systems delineator will usually be more appropriate.

UV-Stabilised HDPE

Australian Made

MASH TL1 Tested

Tested redirective containment MASH TL1 tested as a complete SHIELD system in its documented configuration.

Australian-Made

Designed and manufactured in Australia by Barrier Systems for use across roadworks, civil construction, infrastructure, utilities, mining and industrial sites. Our first-hand product knowledge supports practical guidance on its configuration, intended use and suitability for different worksite requirements.

CONFIGURE YOUR SYSTEM

Configure SHIELD for your project

Complete the SHIELD system with the required end treatment and connection components, then plan the barrier quantity around the required run length.

Terminal End Treatment

One complete SHIELD approach-end treatment uses two yellow SHIELD terminal units.

Required system component

Steel Joining Pins

Adjacent SHIELD units connect using galvanised steel joining pins to form a continuous run.

Connection component

Plan Your Run Length

Each connected SHIELD unit adds 1,960 mm of installed run length.

Plan your SHIELD I run

End treatment configuration
Actual run 0.00 m

SHIELD I requires a minimum 44 m Length of Need.

CALCULATED RUN 1,960 mm effective connected length
SHIELD I™ Redirective Protection Barrier Main barrier units
0 units
SHIELD terminal units Required terminal treatment
4 required
For SHIELD I, the installed-run calculation includes the required end treatment at both ends: 4 terminal units in total.

Packaging & Logistics

Transport pack

Units per pack 0 units
Pack dimensions 0 (L) × 0 (W) × 0 (H) mm
Packed weight 0 kg
Your project
0 units required
0 packs required

Transport planning (typical capacities)

B-double
B-double transport illustration
0 units ( 0 packs)
Approx. 0 m effective run
Semi-trailer
Semi-trailer transport illustration
0 units ( 0 packs)
Approx. 0 m effective run
Delivery & planning notes
1 Ensure suitable truck access and unloading space on site.
2 Allow storage/staging area for packs prior to installation.
3 Confirm suitable unloading equipment for the delivery configuration.
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    Technical Specifications

    PRODUCT SHIELD I | Redirective Protection Barrier
    Overall length
    2,220 mm
    Effective connected length
    1,960 mm per unit
    Maximum width
    595 mm
    Overall height
    905–920 mm (two moulds)
    Empty mass
    81 kg
    Recommended water fill
    530 L
    Mass at recommended fill
    611 kg
    Material
    Metallocene-based hexene resin
    UV stabilisation
    UV20 long-term UV package
    Connection method
    Steel pins
    Joint movement
    Up to 8° per joint section
    Reflective markers
    Class 400 prismatic reflective tape
    Performance
    MASH 2009 TL-1 tested
    AS/NZS 3845.1:2015
    Austroads Assessed
    50 km/h Impact Speed

    Technical FAQs

    Quick answers to common technical questions about Barrier Systems products, installation, specifications, testing and technical documentation.

    How Is SHIELD I barrier different from a high-mass delineator?

    A delineator defines a boundary and provides visual guidance. It is not selected for tested vehicle containment. SHIELD I™ is a temporary redirective barrier system intended to contain and redirect an errant vehicle when installed in its documented MASH TL1 configuration.

    Although both categories may use plastic water-fillable units, their safety functions are different. Where a project requires high-mass visual delineation for longer or more exposed runs rather than tested containment, the Aqua Stop heavy-duty delineator may be the more appropriate product.

    When should a redirective containment barrier be used?

    Redirective containment should be specified where the traffic-management or road-safety design requires an errant vehicle to be contained and redirected along a barrier rather than enter a work area or strike a hazard. A site being busy, exposed or associated with roadworks does not establish that requirement on its own.

    First establish the required safety function. Then confirm that the documented speed, run length, lateral space, terminals, supporting surface and road-agency conditions can be accommodated.

    What working-width and dynamic-deflection does SHIELD I™ require?

    Dynamic deflection describes the barriers sideways movement during impact. Working width describes the total lateral space occupied by the system during that movement. SHIELD I has a documented dynamic deflection of 2.20m and working width of 2.80m.

    SHIELD I™ needs the full 2.80m working width to operate as documented. Planning around the 2.20m deflection alone understates the lateral space occupied during impact.

    How long must a SHIELD I™ run be?

    The current Austroads conditions specify a minimum installation length of 44m between terminals, while the tested article length is 52m. Neither figure is automatically the projects length-of-need.

    Length of need is the site-specific barrier length required to shield the hazard. It depends on the hazard position, traffic approach, points of redirection and system layout. The required quantity should therefore be based on the assessed installation rather than the minimum length alone.

    You can find our Austroads Safety Barrier Technical Conditions for Use PDF here: https://austroads.gov.au/__data/assets/pdf_file/0024/633480/240307-TCU-Shield-I-Safety-Barrier-System-Temporary.pdf

    Why are SHIELD I™ terminal ends required?

    An accepted end treatment is required at both ends of every SHIELD I™ installation. The separate SHIELD I™ terminal units complete these end treatments and remain unfilled.

    The SHIELD I™ terminal is gating and requires a traversable, hazard-free run-out area measuring 18.5m × 6m from the point of redirection. It should not be treated as a crash cushion or as part of the redirective longitudinal section.

    Which temporary traffic applications is SHIELD I™ suited for?

    SHIELD I™ suits temporary roadworks, lane closures and civil, infrastructure or utility projects where longitudinal separation beside live traffic requires tested redirective containment. It can separate the traffic path from a work area or roadside hazard when the documented system and site conditions can be met.

    For road or lane closures, SHIELD I™ is arranged along the traffic path rather than across it as a roadblock. It is not an anti-ram device or crash cushion. A road, highway or roadside label alone does not establish suitability for the application.

    What site pavement/surface conditions does SHIELD I™ require?

    The current Austroads conditions for SHIELD I™ document the following foundation pavement types:

    • Concrete
    • Deep-lift asphaltic concrete
    • Asphaltic concrete over granular material
    • Flush seal over granular material
    • Unsealed compacted formation

    The supporting surface must be smooth and free of snag points, kerbs or obstructions that could interfere with the system’s movement. Minimum support width and the effects of the site geometry require site-specific assessment.

    Do Austroads recommendation apply nationwide?

    The Austroads record issued 7 March 2024 lists SHIELD I as Recommended for acceptance at MASH TL1, with an accepted impact speed of 50 km/h. This recommendation is not blanket approval for every Australian road network.

    Each road agency determines acceptance within its jurisdiction and may apply additional conditions. The relevant agency standards and project requirements should therefore be confirmed before SHIELD I is specified or installed.

    MASH TL1 alone does not confirm site suitability.

    MASH TL1 establishes the tested containment level, but it does not by itself confirm that a barrier system suits a particular site. SHIELD I™ performance must be applied within its documented system conditions, including the 50 km/h accepted impact speed, working width, dynamic deflection, connected length, terminals and clear zones.

    The test level establishes the performance basis. The traffic environment, barrier layout, site conditions and road-agency requirements determine whether the complete system can be specified for the project.

    What forms a complete SHIELD I™ redirective barrier system?

    The complete SHIELD I™ system consists of connected longitudinal pieces and SHIELD I™ terminals at both ends. The pieces interlock and are secured with a galvanised steel drop-in joining pin. This provides a substantially stronger mechanical connection for impact loads than the moulded-only interlocks commonly used to hold delineators or dividers in line. During a collision, the steel pin helps keep adjoining pieces engaged while allowing the controlled movement required by the redirective system.

    The installation must also meet the technical requirements for connected length, terminal arrangement, working width, clear zones and site conditions. Together, these components and requirements form the documented MASH TL1 redirective barrier system. Using the correct pieces alone does not establish a compliant installation.

    SHIELD I Technical Resources

    Manuals, product information and relevant technical references for SHIELD I.

    SHIELD I Product & Installation Manual

    SHIELD I
    Product & Installation Manual Version 1.1 · 2018

    Product and installation information for the SHIELD I system.

    SHIELD I Product Overview

    SHIELD I
    Product Overview

    Summary of SHIELD I dimensions, weights, joining system and tested configuration.

    Queensland TMR Register

    SHIELD I
    Testing, Standards & Certifications

    SHIELD I is listed as a temporary plastic water-filled device at MASH TL-1. See document page 28 (PDF page 46).

    Transport for NSW Register

    SHIELD I
    Testing, Standards & Certifications

    SHIELD I is listed among plastic water-filled safety barriers at MASH TL-1. See page 26.

    Victoria DTP Register

    SHIELD I
    Testing, Standards & Certifications

    SHIELD 1 is listed under temporary plastic water-filled longitudinal barriers at TL-1. See page 32.

    Main Roads WA Register

    SHIELD I
    Testing, Standards & Certifications

    Shield I is listed as a water-filled barrier at MASH TL-1. See page 7.